Химтраст Basf/Эластокам Huntsmann Dow-Изолан Владипур Экотермикс Блокформ САМАРСКИЕ ППУ / САМОЛ
Название продукта Химтраст СКС-40/141 (131)
Эластопор 2110/18
DALTOFOAM TE 44247 Изолан 213
Владипур 3017/1-П
Экотермикс 400S ППУ-355МТ Самол 2201
Тип Фреоновая
Фреоновая

Фреоновая

  вода 
Плотность свободного вспенивания, кг/м3 35-40
36-40
30-40
30-40
34-36
30-35
24-27      33 
Пористость закрытая закрытая закрытая закрытая закрытая закрытая   закрытая 
Время старта, с. 15-25
21-25
20-30
10-25
10-15
15-30
15-20    15 
Время гелеобразования 45-60
63-73
80-100
60-100
40-50
70-100
40-70 60

Himtrust SKS-40/141 (131)

Production of heat-insulating "shells" for pipelines and other molded products by pouring into molds.


Component A: Himtrust KAS-40/141 (131) (container: 220 kg, 50 kg.)

Component B: (container: 250 kg, 50 kg.)

Product description

Polyol (component A) is a transparent liquid from yellow to brown colors.

Isocyanate component (component B) - polymer diphenylmethanediisocyanate brands: "Lupranat M 20 S", "Millionate-MR 200", "Wannate-PM 200", "Desmodur VKS 20 F", "Suprasec 5005", "Cosmonate M-200", "Ongronate 2100" - transparent non-delaminating brown liquid.

Physical and mechanical parameters

Parameter Value
Start time 15-25 seconds
Rise time (time for gelatinization) 45 -65 seconds
Rising time 110-130 seconds
Apparent density during the free foaming 35-40 kg/m3
Density (in the core) 60 kg/m3
Compression strength 0.41 N / mm3
Content of closed cells 92%
The operating temperature of the shell up to 110°C, short - term up to 120°C

Preparation and processing

  1. To ensure the reactivity and viscosity of the components, before processing bring the temperature of the component A to (+20) °C- (+25) °C, component B (+20) °C- (+25) °C.
  2. Mix the polyol component (component A) with a paddle for 10-15 minutes or roll the barrels in a horizontal position for 20-30 minutes.
  3. The isocyanate component (component B) does not require any stirring if it was stored at a temperature not lower than +15°C. If the isocyanate component was stored at a temperature below +15°C, then slowly heat it to a temperature not higher than +50°C. Roll the barrel in a horizontal position to a homogeneous (homogeneous) state.
  4. Set the temperature for the press mold to (+20) °C – (+ 30) °C.
  5. The ambient temperature should be at least 20°C.

Processing requirement

Processing is carried out both on high-and low-pressure filling machines, and by manual filling.

  1. Apply the separation compound on the entire working surface of the mold.
  2. When filling, ratio of components the A to B by weight should be: 100: 150.
  3. The density in the finished product should be not less than 60 kg / m3.
  4. When filling the SPP "shell", calculate the required number of components according to the table.
  5. With the shell of up to 108 mm in diameter, it is necessary to fill the density of 70-75 kg / m3. Because the amount of the component poured into small diameters is also small, it is not enough to heat the foam and give it the necessary amount of energy to fully fill the volume of the mold. If the shell diameter is more than 530, then the shells have to be produced in three and four sections. If the technology does not allow, then it is necessary to increase the density of the finished product to 70 kg / m3. Shell with large diameters, if it is two-sectioned, has a large arc and it needs to have large structural properties.
  6. The temperature of component A and B is (+23) – (+25) °C.
  7. Pour the mixture evenly into the mold.
  8. Keep the product in the form for 15-20 minutes at a temperature of (+20)- (+30) °C.
  9. Remove the product from the mold and store it for 48 hours at a temperature of (+20)- (+30) °C.

Health effects and precautions

When working with the system, use an insulating gas mask, a BKF or B gas mask, safety glasses with side pads, impermeable synthetic rubber gloves, clothing and shoes. The space where the work is carried out must be equipped with exhaust ventilation, workplaces – local suction and fire extinguishing means.

Storage recommendations

The warranty period of storage without opening the barrels is 12 months at 20°C from the date of manufacture.

Rights

Production of polyurethane materials and foamed polymeric materials is protected by patents and patent applications. This publication does not grant the right to carry out patented technological processes. The information and recommendations contained in this publication fully reflect Himtrust’s knowledge of the product to date. All the information is accurate to the best of our knowledge at the time of the publication. Nothing in this publication should be construed as a warranty. In all circumstances, it is the user’s responsibility to determine the applicability of such information or the product itself to the user's specific purpose

Pictures and Photos

Дискуссия технологов Готовые изделия скорлупа малых диаметров

Готовые изделия скорлупа малых диаметров Изготовление скорлуп ППУ

Скорлупа ППУ больших диаметров Скорлупа ППУ больших диаметров

Изготовление скорлуп ППУ Изготовление скорлуп ППУ

Взвешивание изделие. Далее изделие будет месяц находится под наблюдением

Скорлупа больших диаметров

Table

Table of the consumption of the components A and B per 1 linear meter of the PPU shell, depending on the diameter, thickness, and density of the shell:

Diameter of the shell, mm Thickness Density of 60 kg/m3, A and B are weighted in kg Density of 65 kg/m3, A and B are weighted in kg Density of 70 kg/m3, A and B are weighted in kg

Other products

Himtrust SKT-40

Component A - KAT-40, component B: Wannate PM-200 etc.

Start time, (sec): 35-45
Ratio A:B: 100 : 160
Foaming density: 37-43

Himtrust SKT-40 (slower)

Component A - KAT-40(slower), component B: Wannate PM-200 etc.

Start time, (sec): 50-60
Ratio A:B: 100 : 160
Foaming density: 40–50

Himtrust SKT-40F

Component A - KAT-40F, component B: Wannate PM-200 etc.

Start time, (sec): 30-40
Ratio A:B: 100 : 160
Foaming density: 40-50

Himtrust AC-5

For anti-adhesion coating in molds. Mass fraction of non-volatile substances not less than 5%.

Share of non-volatile substances: 15
Application: For press-form
Storage: In close tare

Himtrust AC -10/SM

For anti-adhesive coating in molds. The mass fraction of non-volatile substances is not less than 10%.

Share of non-volatile substances: 15
Application: For press-form
Storage: In close tare

Himtrust AC-15

For anti-adhesive coating in molds. The mass fraction of non-volatile substances is not less than 15%.

Share of non-volatile substances: 15
Application: For press-form
Storage: In close tare

Himtrust SKT-40/55

For production of "pipe in a pipe", "pipe in a form", the pre-insulated pipes products.

Start time, (sec): 40-45
Ratio A:B: 100 : 140
Foaming density: 44–46

Himtrust AC-45

For anti-adhesive coating in molds. The mass fraction of non-volatile substances is not less than 45%.

Share of non-volatile substances: 45
Application: For press-form
Storage: In close tare

Himtrust AC-60

For anti-adhesive coating in molds. Mass fraction of non-volatile substances not less than 60%.

Share of non-volatile substances: 60
Application: For press-form
Storage: In close tare

Himtrust SKT-90 PPM

Component A - KAT-90 PPM, component B: Wannate PM-200 etc.

Start time, (sec): 40-60
Ratio A:B: 100 : 150
Foaming density: 80-100

Himtrust SKSP-40

Two-component system for the SIP manufacture and sandwich panels of polyurethane foam with a density of the finished product not less than 55 kg/m3.

Start time, (sec): 25-40
Ratio A:B: 100 на 140
Foaming density: 30-40

Himtrust SKD-50

System for the PU foam structural elements production with a density of 80-120 kg/m3 in the finished product.

Start time, (sec): 20-30
Ratio A:B: 100 : 110
Foaming density: 50-65

Himtrust SKD-100

System for the PU foam structural elements production with a density of 200-300 kg/m3 in the finished product.

Start time, (sec): 20-30
Ratio A:B: 100 : 110
Foaming density: 90-105

Himtrust SKD-140

System for the polyurethane foam structural elements production with a density of 300-400 kg/m3 in the finished product.

Start time, (sec): 25-35
Ratio A:B: 100 : 110
Foaming density: 130-145

Himtrust SKD-250

System for the polyurethane foam structural elements production with a density of 400-600 kg/m3 in the finished product.

Start time, (sec): 30-40
Ratio A:B: 100 : 110
Foaming density: 245-255

Himtrust SKD-1000

Non- foaming system designed to obtain fast – drying monolithic polyurethane.

Start time, (sec): no
Ratio A:B: 100 : 70
Foaming density: no