Himtrust PU Injection Resin 2K

Used for waterproofing deformation and construction joints, fixing leaks in underground structures, and creating waterproof membranes in constructions. For addressing pressurized leaks, use in conjunction with Himtrust PU Injection Foam Elastic.

Component A — Himtrust Inject 5 kg;

Component B — 5 kg.

Product Description

Polyol component (Component A) — a mixture of polyethers and special additives. Component B — an isocyanate-based copolymer.

Features:

  • Pumped using a single-component pump
  • High penetrating ability
  • Operating temperature range from −40°C to +80°C
  • Resistant to water and weak salt solutions
  • Low resin viscosity
  • Solvent-free
  • Used for waterproofing concrete, brick, and stone foundations
  • Insoluble in aqueous solutions after curing
  • No shrinkage after curing

Physical-Mechanical Parameters

Table 1 — Characteristics of the mixture components

Parameter Value
Components Component A Component B
Appearance Uniform liquid from yellow to dark brown color Uniform liquid from colorless to light yellow color
Apparent viscosity by Brookfield at 25°C, mPa·s 180-250 450-600
Density at 20°C, g/cm3 1,03-1,08 1,05-1,1
Pot life after mixing components A and B at 20°C, not less than 30 minutes
Curing time at +20°C, hours 5-7
ensile strength, not less than 1 MPa
Elongation at break 50-60%
Water absorption within 24 hours Not more than 0.01% by weight
Hardness by Shore A after 7 days 39 Shore A units

Hygienic Characteristics

Polyurethane resin, in its cured state, does not have a negative impact on human health and the environment.

Component A: Low hazard in terms of its effects on the body, but it can cause irritation if it comes into contact with the skin or eyes.

Component B: It can cause irritation if it comes into contact with the skin or eyes, and it is harmful if inhaled.

Other Characteristics

Component Ratio:

Component A: 100 volume parts.

Component B: 100 volume parts.

Preparation for Work:

Requirements for Component Preparation

Component A should be mixed for 10 minutes before use.

Component B should be mixed for 10 minutes before use.

Requirements for Application Conditions

Ambient temperature should be between +3°C and +30°C.

Surface Preparation Requirements

Check the surface for hidden cracks, cold joints, and other leaks.

If necessary, remove loose layers of brick, concrete, or plaster and clean the joint.

Identify the locations of cracks and voids for injection. The diameter of the holes should exceed the diameter of the injector by 1-2 mm. Mark the injection centers near each crack or cold joint, the source of the leak.

To eliminate high-pressure leaks, first inject Himtrust PU elastic foam, and after 12 hours, inject Himtrust PU injection resin.

For injection into a joint or crack:

  • Drill holes intersecting the crack or joint. The angle of the hole under the packers should be 40-50 degrees, and the distance between the packers should be ½ of the structure’s thickness.
  • Use a checkerboard pattern for placing packers on both sides of the crack or joint.

For injection into the body of the structure:

  • Drill holes at a 90-degree angle to the surface. The drilling depth should be up to 2/3 of the structure’s thickness.

For veiled waterproofing:

  • Drill holes at a 90-degree angle to the surface. The drilling depth should cover the entire thickness of the structure.

Do not work near open flames.

Ensure ventilation and fire extinguishing measures when working with the resin in a closed room.

Use personal protective equipment: special clothing, gloves, footwear, protective goggles, respirator.

If the product gets on the skin, remove it with a cotton swab or tissue and then rinse the skin with warm water and soap. Consult a doctor if irritation persists.

If the product gets into the eyes, rinse with plenty of water. Seek medical attention if irritation occurs.

Processing/Application Guidelines

Injection should be carried out using a single-component injection pump for resins.

Injection work should be done until the crack or joint is completely filled, with neighboring packers without a top coupler with a check valve to allow material to exit during the filling process.

For quality sealing and maximum density, it is recommended to perform re-injection after 0.5-1.5 hours.

Before moving to the next injector, perform a control injection into the previous one.

Before performing re-injection, in case of complete polymerization of the material, carefully remove the top coupler with the check valve and clean the channel in the packer using a drill and a fine drill bit.

On vertical cracks, work from bottom to top, and on horizontal surfaces, work sequentially.

After polymerization of the injection material, remove the packers and fill the holes with a sealing compound based on dry construction mixes with water impermeability rating W8.

Recommended equipment for injecting Himtrust PU Injection Resin 2K:

  • High-pressure piston pump, model EK-200

Technical specifications of the recommended equipment:

Indicator Value
High-pressure hoses, atm
  • Working pressure
225
Injection pressure, atm 35-40
Flow rate, l/min 0,5-1

Transportation and Storage Conditions

The product is transported by all means of transportation in covered vehicles, in accordance with the rules of cargo transportation applicable to each mode of transportation, ensuring the integrity of the packaging and its reliable fixation to prevent damage and leaks.

The product is stored in enclosed warehouse facilities in closed original packaging, under conditions that prevent moisture ingress.

Storage temperature for the components: from +10°C to +30°C.

Shelf life under recommended conditions: 6 months from the manufacturing date.

Upon expiration of the shelf life, the components should be checked for compliance with the technical specifications and, if confirmed to be suitable, can still be used as intended.

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