Two-component system for the production of heat-resistant, closed-cell rigid polyurethane foam: thermal insulation pipe shells and other molded products by pouring into molds.
Packaging:
Component A: Himtrust KAS-40/141 (220 kg, 50 kg);
Component B: 250 kg, 50 kg.
Start time 15–25 s.
Free-rise density 35–40 kg/m3.
Molded density 60 kg/m3.
Mixing ratio A:B 100:150.
Polyol (component A) is a transparent liquid from yellow to brown colors.
Isocyanate component (component B) - polymer diphenylmethanediisocyanate brands: "Lupranat M 20 S", "Millionate-MR 200", "Wannate-PM 200", "Desmodur VKS 20 F", "Suprasec 5005", "Cosmonate M-200", "Ongronate 2100" - transparent non-delaminating brown liquid.
| Parameter | Value |
|---|---|
| Start time | 15-25 seconds |
| Rise time (time for gelatinization) | 45 -65 seconds |
| Rising time | 110-130 seconds |
| Apparent density during the free foaming | 35-40 kg/m3 |
| Density (in the core) | 60 kg/m3 |
| Compression strength | 0.41 N / mm3 |
| Content of closed cells | 92% |
| The operating temperature of the shell | up to 110°C, short - term up to 120°C |
Preparation and processing
Processing requirement
Processing is carried out both on high-and low-pressure filling machines, and by manual filling.
When working with the system, use an insulating gas mask, a BKF or B gas mask, safety glasses with side pads, impermeable synthetic rubber gloves, clothing and shoes. The space where the work is carried out must be equipped with exhaust ventilation, workplaces – local suction and fire extinguishing means.
The warranty period of storage without opening the barrels is 12 months at 20°C from the date of manufacture.
Production of polyurethane materials and foamed polymeric materials is protected by patents and patent applications. This publication does not grant the right to carry out patented technological processes. The information and recommendations contained in this publication fully reflect Himtrust’s knowledge of the product to date. All the information is accurate to the best of our knowledge at the time of the publication. Nothing in this publication should be construed as a warranty. In all circumstances, it is the user’s responsibility to determine the applicability of such information or the product itself to the user's specific purpose
Table of the consumption of the components A and B per 1 linear meter of the PPU shell, depending on the diameter, thickness, and density of the shell:
| Diameter of the shell, mm | Thickness | Density of 60 kg/m3, A and B are weighted in kg | Density of 65 kg/m3, A and B are weighted in kg | Density of 70 kg/m3, A and B are weighted in kg |
Component A - KAT-40, component B: Wannate PM-200 etc.
Component A - KAT-40(slower), component B: Wannate PM-200 etc.
For anti-adhesion coating in molds. Mass fraction of non-volatile substances not less than 5%.
For anti-adhesive coating in molds. The mass fraction of non-volatile substances is not less than 10%.
For anti-adhesive coating in molds. The mass fraction of non-volatile substances is not less than 15%.
For anti-adhesive coating in molds. The mass fraction of non-volatile substances is not less than 45%.
For anti-adhesive coating in molds. Mass fraction of non-volatile substances not less than 60%.
Component A - KAT-90 PPM, component B: Wannate PM-200 etc.
Two-component system for the SIP manufacture and sandwich panels of polyurethane foam with a density of the finished product not less than 55 kg/m3.
System for the PU foam structural elements production with a density of 80-120 kg/m3 in the finished product.
System for the PU foam structural elements production with a density of 200-300 kg/m3 in the finished product.
System for the polyurethane foam structural elements production with a density of 300-400 kg/m3 in the finished product.
System for the polyurethane foam structural elements production with a density of 400-600 kg/m3 in the finished product.
Non- foaming system designed to obtain fast – drying monolithic polyurethane.
